Building the Backbone of Modern Staging: The Complete Guide to Shinestage Truss Systems

In every high-end event—whether it’s a concert, exhibition, festival, or corporate launch—there’s an invisible framework that supports lights, speakers, screens, and scenic elements. That framework is the truss system. As one of the most essential components of event architecture, a well-designed truss not only holds weight but enables creative rigging, modularity, and safety under varying conditions.

Shinestage proudly offers a full range of aluminum truss systems that meet the highest global standards for strength, flexibility, and visual appeal. This guide covers the structural engineering, materials, connection systems, usage scenarios, certifications, and future-ready innovation of Shinestage trussing products.

Understanding Truss Systems in Event Production

A truss is a load-bearing structure made up of triangular units that distribute weight and provide maximum rigidity with minimal material. In event production, trusses are used for:

• Hanging lighting equipment and moving head fixtures.

• Suspending LED screens and speakers.

• Building roof systems, entrance arches, and exhibition booths.

• Supporting scenery, signs, and special effects gear.

Materials and Construction

Aluminum Alloy 6061-T6

Shinestage trusses are primarily constructed from aerospace-grade aluminum alloy, offering:

• High strength-to-weight ratio.

• Superior corrosion resistance for outdoor use.

• Clean aesthetic suitable for public-facing applications.

• Easy transportation and assembly.

Welding and Fabrication

• TIG-welded or robotic MIG welding under ISO 3834-2 standards.

• CNC-machined ends for tight tolerance and perfect connection.

• Load-tested weld seams certified by TÜV and CE.

Types of Shinestage Truss Structures

1. Spigot Truss (Conical Coupler)

• Fast, tool-free assembly with spigots and safety pins.

• Common sizes: 290mm, 390mm, 520mm square or triangle profiles.

• Ideal for touring shows and mobile installations.

2. Bolt Truss

• Heavy-duty design with bolted flanges for permanent installations.

• Used in stadiums, malls, theme parks, and convention centers.

• Available in large-span rectangular and box formats.

3. Curved and Custom Truss

• Circular, arched, and S-shaped trusses for aesthetic builds.

• Custom-engineered for brand activations and exhibitions.

4. Roof Truss Systems

• Integrated with stage platforms and hoists.

• Configurable as saddle roof, arc roof, or pyramid roof types.

• Wind-resistant up to 100km/h with ballast calculations.

Truss Connectors & Rigging Accessories

• Spigots, bolts, and steel pins for secure locking.

• Corner blocks (2-way to 6-way) for multi-directional builds.

• Base plates and sleeve blocks for vertical towers.

• Truss circles and truss totems for creative rigging.

• Truss adapters compatible with chain hoists and motors.

All accessories are tested for mechanical fatigue and fit compatibility.

Load Ratings and Safety

Shinestage trusses undergo structural load testing:

• Dynamic and static point load testing per EN 17115.

• Maximum load ratings published for every configuration.

• Engineering reports and CAD drawings provided per project.

• Wind, snow, and live load calculations available.

Safety features include:

• Redundant rigging points.

• Compatible with anti-drop cables and shackle systems.

• Custom corner reinforcements for large-span roofs.

Global Use Cases and Installations

Concert and Festival Stages

Used for FOH lighting rigs, speaker towers, overhead roofs, and DJ risers.

Exhibition Booths and Brand Activations

Lightweight trusses form custom shapes with printed banners, lighting grids, and suspended signage.

LED Walls and Screens

Heavy-duty trusses support modular LED screen walls with wind bracing.

Theater and AV Events

Grid-style trusses used for moving light fixtures, projectors, and scenic automation.

Sporting Events and Awards Ceremonies

Arched trusses form red-carpet entry tunnels, logo arches, and camera tracks.

Certifications and Standards

Shinestage trusses conform to:

• EN 17115 (Truss systems and connections) – Europe

• ANSI E1.2 (Rigging hardware) – USA

• CE marking and TUV Rheinland product verification

• EN1090-3 for aluminum structural components

All materials pass RoHS and REACH environmental compliance for sustainable manufacturing.

Logistics, Storage, and Installation

• Stackable truss carts for efficient transport.

• Protective foam inserts or steel transport racks available.

• Color-coded ends for quick size identification on-site.

• Installation by 2–3 crew members with no power tools needed.

• Truss lifters and motor hoists compatible with all systems.

Innovation & Future Developments

• Carbon fiber trusses in R&D for ultra-light touring systems.

• Integrated LED edge lighting for exhibition aesthetics.

• Built-in cable ducts and clamps for faster rigging.

• Smart truss monitoring with strain sensors and wireless alerts.

Customer Support and OEM Services

• Custom size and design manufacturing.

• Truss design simulation and load calculation.

• OEM branding for large-scale production orders.

• Global shipping with customs clearance support.

Conclusion

Shinestage truss systems are the foundation upon which world-class events are built. With robust engineering, modular versatility, and international safety certifications, our trusses empower event professionals to build higher, safer, and smarter—no matter the scale or setting. Whether you're rigging a festival main stage or creating an immersive tradeshow booth, Shinestage delivers the structural performance you can trust.