Publish Time: 2025-08-17 Origin: Site
In the stage equipment industry, product quality and safety are the core standards for a company's strength. Shinestage has established a comprehensive system from raw materials, design, and manufacturing to quality control, through its ultimate pursuit of technology and craftsmanship. This article will provide an in-depth analysis of Shinestage aluminum stage truss's core technology, manufacturing processes, strict quality control, and international certifications, revealing the secret behind its excellent performance and conveying our firm commitment to product quality and safety.
Any high-quality product begins with the finest raw materials. The aluminum alloy used by Shinestage is not just ordinary aluminum; it is strictly selected and conforms to the international standard 6082-T6 aluminum alloy.
High Strength: 6082-T6 is a heat-treated, high-strength aluminum alloy whose tensile and yield strength are far superior to ordinary aluminum. It effectively meets the high load-bearing demands of stage truss.
Excellent Corrosion Resistance: When used outdoors, it can withstand corrosion from rain, moisture, and salt spray, ensuring the product looks new for a long time.
Good Weldability: This material maintains excellent strength after welding, which is critical for manufacturing high-quality truss.
Lightweight: Compared to steel, aluminum alloy has a lower density, making the truss lighter, easier to transport and set up, and significantly reducing labor and shipping costs.
Shinestage strictly controls its raw material procurement channels. Every batch of material must be accompanied by a detailed composition analysis report to ensure it meets international standards, laying a solid foundation for excellent product performance.
The advantages of raw materials can only be fully realized through an exquisite manufacturing process. Shinestage's factory combines advanced equipment with experienced technicians, striving for perfection in every step.
We use CNC machines for precise cutting and bending of the aluminum material. This ensures the dimensional accuracy of every piece of truss and guarantees a perfect fit for all connection holes and joints, enabling rapid subsequent assembly.
Welding is the lifeline of truss safety. Shinestage uses the industry-leading fishtail welding (TIG/MIG) process.
What is Fishtail Welding? As the name suggests, the weld seam's surface has a uniform, dense pattern resembling fish scales. This is not just aesthetically pleasing but also a sign of extremely high weld quality.
Advantages of Fishtail Welding:
High Strength: The weld seam is deep and solid, capable of withstanding huge tensile and shear forces, ensuring the structure's stability under heavy loads.
Reduced Stress Concentration: A uniform weld seam effectively disperses structural stress, preventing fractures at a single weak point.
Aesthetics: The neat weld seam also reflects the product's premium quality and the manufacturer's craftsmanship.
Quality control is a key process that runs throughout the product lifecycle. Shinestage has established a strict "three-inspection" system: self-inspection, mutual inspection, and dedicated inspection.
Raw Material Inspection: Every batch of raw material entering the warehouse is sampled and tested to ensure composition and hardness meet the requirements.
In-Process Inspection: In every step, from cutting and welding to forming, a dedicated quality inspector conducts patrols to ensure the correct execution of the process.
Final Product Inspection: Before leaving the factory, every finished product undergoes a strict, comprehensive inspection, including:
Dimensional Accuracy: Using high-precision measuring tools to check the truss length, diameter, hole positions, etc.
Weld Flaw Detection: Using non-destructive testing (e.g., visual inspection, X-ray testing) to check for internal flaws like pores or cracks in the weld seams.
Load Test: Random samples are subjected to simulated load tests to verify their load-bearing capacity meets the design standards, ensuring their safety under extreme conditions.
To give global clients absolute confidence in our products, Shinestage actively seeks certifications from international authorities.
TÜV Certification: This is one of the most rigorous stage equipment safety certifications globally. Earning TÜV certification means the product's design, materials, manufacturing, and load-bearing capacity have all been fully inspected by an independent, impartial third party and meet the highest safety standards. Multiple Shinestage product lines are TÜV certified, which is not only a testament to our technical strength but also our most solemn promise of client safety. [Internal link to learn about the importance of TÜV certification]
CE Certification: As a mandatory safety certification mark for the EU market, CE certification ensures that products comply with all EU requirements for safety, health, and environmental protection. Having CE certification means Shinestage products can be freely traded in the European market, providing convenience for global clients.
At Shinestage, we know that clients are not just buying a product; they are buying a guarantee of safety for an event or project. With our rigorous scientific attitude and unwavering craftsmanship, we perfect every detail to ensure that every product leaving our factory becomes the most solid and reliable foundation for our clients.
We are dedicated to providing global clients with safe and reliable products and professional solutions. We believe that excellent quality is the only path to the future.